Then push the double-headed bolt into the workpiece and clamp the connectors by tightening the stud on the second workpiece side. Performing basic settings for the DOMINO joining machines Switching on/off Selecting mortise width Selecting domino length and thickness Cutter replacement, Depth adjustment range Height adjustment range Angle adjustment range Working with the stop system Working with dust extraction, Overview: making joints with the DOMINO joining machine, Frame joints Mitered frame joints Butted frame joints Stable frame joints with the DOMINO DF 700. In this example, a panel door is created with a pinned internal rebate and additional tenon. Can I Use an Angle Grinder to Polish my Car? On the DF 500, three different mortise widths can be selected, and two on the DF 700. The routing depth is 20 mm again, as with the spindles, with the 6 x 40 mm cutter to be processed. DF 500 and DF 700: Loosen the fence angle locking lever to adjust the mortise angle. This makes aligning and joining effortless; the joint is nevertheless exact, perfect and stable. These are used to hold the corner connector flush against the workpiece. This allows for rapid building, moving, and reassembling of large pieces. Applying a sufficient amount of glue, insert the dominos into the mortises and join the handrail to the spindles. Select the routing height based on the workpiece; in this example, the frame is 20 mm thick. 4.1 Overview: connections with DOMINO joining machines. ), Large amounts of debris are created when working with the Domino. The domino. With one domino clip, the clip sits flush and neatly between both workpieces. Chamfer the cut domino at the edges using a sanding block. *The terms stop peg and stop pin are used synonymously on the DOMINO XL DF 700. This means that the DOMINO XL is ideally suited for solid wood furniture, door construction and manufacturing stable solid wood connections. On the other hand, if you are looking for alignment only, smaller tenons are sufficient. It immediately aligns the workpieces, being connected precisely and flush to a reference edge. All basic settings are explained step by step below. From its origins on a simple napkin, this concept continues to evolve. And because nothing else was readily available, they sketched a domino on a napkin to represent the demand for more stability. 2. ATTENTION When mortising at an angle, set the mortise height and depth as low as possible, otherwise there is a danger that the cutter will penetrate through the opposite side of the workpiece. The routing depth set on the joining machine corresponds to the depth of the domino mortise. Just domino. each tool can be equipped with different sized bits: The 8 and 10 mm cutters are not interchangeable, each tool needs its own. 3. For repeat hole spacing between 3-7/8 and 8-1/16. This requires more alignment during glue up. When connecting frame rails without mitering, i.e. To improve removal of the debris from the mortises, we recommend always working with one of our CT Dust Extractors. 2. Mount the handrail fence onto the DOMINO DF 500 or DF 700 according to the operating instructions. These widths are available: 17-19-20-22-24 mm for the DF 500 tenons, 22-24-26-28mm for the XL DF 700 tenons. Two men. Tighten the connection using a 4 mm hex wrench. For 3/4 plywood, you should use a 5mm domino tenon. On the contrary, you risk reducing the cross-section too much, weakening the entire connection. This routed mortise can either be precisely routed like the first mortise which increases the stability of the joint but requires more precision or it can be routed with clearance but then you must use a sufficient amount of glue for the joint. The first number is the tenons thickness, the second is the width, the third is the length. Only use sharp, undamaged and clean cutters. If you have decided to use additional dominos in order to ensure a flush connection, insert these into the other routed mortises. Set one mortise for the expansion bolt of the corner connector, the others for alignment of the work piece from the standard Domino tenons. With this type of material, theres no risk of the joint being stronger than the material. This part fits both the DF 500 and the DF 700 for diameters from 1-3/8 - 2-3/8. For the DF 500, the following cutting diameters are available: 4-5-6-8-10 mm; The XL DF 700 uses these cutters: 8-10-12-14 mm. The DOMINO principle: Fast. Please use a mortise depth of 20 mm when working with this domino and cutter. What was missing was the fitting mortise and thus the real challenge began. The applications of the DOMINO connecting system are virtually unlimited, as well as uncomplicated.
This expands the expansion anchor approx.1 mm into the workpiece thanks to the self-drawing property of the bolt and locking it securely into place. This method makes it possible to position two dominos next to each other working from just one reference edge. TIP Alternatively, a 4 mm hexagonal socket can be inserted through the mortise or a ratchet with a 10 mm socket can be used. These new connectors allow for rapid assembly of flat joints or corner joints utilizing Domino fasteners for knock- down design. For indoor use only! Every wood joint has its advantages. From this marking, set an additional marking 10 mm away (or 15 mm when using the DF 700) this is where the joining machine will be placed later. Quickly and easily set the position of the Domino for repetitive mortises by using the edge stops on both pieces of material. Now release the locking switch briefly check that the slider has locked in to position. Some of these connection options are demonstrated in the following examples. 30 mm in total 40 mm C*. The routing height is determined by the material thickness, using the usual method you already know from working with your DOMINO DF 700. The 5mm tenons are my choice for 3/4 plywood.
Wood rods in diameters from 1-3/8- 2-3/8can be connected by a single Domino tenon to form a rotation resistant joint.
Then drive the dominos all the way into the routed mortises in the end grain, adding glue to the joint. DOMINO connector covers clipped around double-headed or anchor bolts. This domino can not be used in offset mortises. Route the mortises in the table or bedpost (narrow mortise width) with a mortise depth of 25 mm. In this example, we are processing 5 x 30 mm dominos. Heres the quick answer: you should use the biggest tenon you can without compromising the projects integrity, which usually means using a domino that is about 1/3 the thickness of the material. Thanks to the larger routing depth, the DF 700 is also suitable for pinned joints. Room to move. The following example describes how a stop is created using this handrail. Jessem vs Incra Router Lift Which One Should You Get? And are therefore as stable as mortise and tenon construction. Release the fence height locking lever and raise the fence using the auxiliary handle. 1.4 Performing basic settings for the DOMINO joining machines. A connecting system that works simply and with considerably shorter set-up time and can be used for tasks that were previously only accomplished on stationary machines. ATTENTION The D 4-NL 11 HW-DF 500 specialist cutter is available for the 4 x 20 mm dominos. Youll make your own rules in no time. Working much faster: the first domino mortise is very easily positioned and precisely cut with the aid of indexing stops (DF 500) or locating pins (DF 700). In all other respects, dominos are very similar to dowels. A great companion to either the DF 500 or DF 700. The DOMINO connector is only a connecting element, not a load-bearing element. DF 500 set any mortise height The dimension shown on the fence height gauge is the distance from the center of the mortise to the underside of the fence. For even greater application versatility. Release the fence height locking lever and raise the fence using the auxiliary handle. The fence height should be set to 40 mm this setting is identical for each connector, because it is based on the length of the connector. In this case, true 3/4" plywood (19 mm) would use approximately a 6 mm tenon. Its better to cut multiple slots at an appropriate distance so that you dont compromise the woods integrity; Dominos are stronger than biscuits, while they beat dowel only for torsion resistance. One of the greatest time savings of working with DOMINO joining machines is the result of working without the need for complex measuring or marking the machine can be positioned quickly and accurately by using the indexing stops (DF 500) or locating pins (DF 700). 4.3 Rail and Stile joints and secure spindle positioning. The final decision needs to take into consideration the application in hand. DOMINO connector covers clipped, Mortise width Routing depth Routing height. Set the routing height to 15 mm so that the routed mortise is centerd in the material. TIP The double-headed bolt can be fitted with two to four half shells. Lets discuss the issue in the following article. With a material thickness of 38 mm, set the routing height to 20 mm. As you can see, the range of choices is limited. would be too much stopping and going and adjusting settings to get it to work. Secure the workpiece, on the MFT multifunction table. The appropriate routing depth must be set for the different domino lengths; in most cases half of the domino length. The DOMINO joining machines are unique in that you can set the routed mortises even after rebating, which would not be possible with a classic drill for conventional domino joints, for example, due to the lack of support surface. Because round dowels do not allow offsets, exact drilling is generally performed on stationary or semi-stationary machines. The pins allow two domino mortises to be placed adjacent to each other at a defined distance to a reference edge ( 1 3 ). For Baltic Birch or something similar to it, I tend to err on using 5mm tenons , this way I don't 'telegraph' a swollen Domino tenon through to the surface of the plywood by using a too thick tenon. 1.4.6 Height adjustment range, y = Material thickness x = Distance from top of workpiece to center of the mortise 1 Scale for individual settings (distance from top of workpiece to center of the mortise) 2 Height Stop (material thickness). Such as the DOMINO connecting system. The trim stop provides additional support in these cases: mark out the desired position of the spindles on the handrail, where the mortise will be cut. If you just bought a domino joiner, you might be asking yourself which domino tenon size to use for your next woodworking project. I rarely use the DF on plywood, but this "5mm x 30mm tenons for ALL 3/4" plywood" makes good sense, as it reduces cutting blunders. DETAILS on working with the handrail fence can be found in the example applications on page 56. After selecting the domino, use the appropriate cutter to make the mortise. The distance between the stops to the center of the bit is 37mm. DF 500 The mortise can also be positioned by drawing a scribe mark and aligning the machine by using the clear horizontal position gauge. These units can easily negotiate obstacles in the shop or on the worksite. Fits exactly. You can connect table tops, kitchen counters or other surfaces accurately and efficiently. Pairing the domino in the locating mortise, the joint aligns exactly with the front edge the joint is correctly positioned. Per corner connector: 1x anchor bolt including DOMINO connector cover 1x cross anchor including stud 1x expansion bolt Optional: 1x cover cap in silver, light brown or dark brown The corner and flat connectors are always processed with the 14 mm router on the DF 700. Using the spindle as a guide, ensure that the trim stop dimension fits perfectly; make further adjustments if necessary. Use the DOMINO DF 700 for stable frame joints such as for doors, where larger dominos can be processed for even greater stability. This example shows another option for using the DOMINO joining machine on the workpiece. Route both mortises using the tight setting for a precise fit or route the second mortise with clearance for adjustment, if needed. Nevertheless, these examples always demonstrate the basic procedure which can be used as a reference. The edge of the workpiece is visible in the machines upper triangular viewing window. Biscuits The standard for boards for decades. Also mark the positions for additional dominos (used to ensure a flush connection). Flip the handle down at the front of the edge of the workpiece and align the machine with the scribe mark or using the stop pins (depending on how the horizontal cut mortise was set). Screw on the new cutter using the open ended spanner, keeping the spindle lock pressed. The special shape with the longitudinal grooves, when combined with glue, gives the dominos a secure hold resulting in rotation-resistant connections and maximum stability. Here, it is not absolutely necessary for the routed mortise to be in the center of the material. The Seneca Domi-Shim kit makes using imperial sized wood a lot easier. To ensure that the cross mortise always sits at the right distance from the edge of the workpiece, the fence height should be set at 40mm. Always disconnect from the power to change the cutter. The DF 700 possesses an innovative stop system, allowing even domino groups to be quickly and precisely positioned in relation to a reference edge using the integral locating pins. Easy. TIP It is usually a good idea to install knock down connectors to one of the sides and securely glue dominos into the other side. Then route the cross mortise into the frame, where the connector will be inserted. Round dowels are one of the most important connecting elements in furniture making, allowing wood connections to be quickly and reliably aligned. DF 700 Press one or both locking switch to set the plunge depth. Then cut the dominos to fit the ready-made mortises. And with maximum time-saving without complex adjustments and measuring. Unless the workpiece requires it, its better to center the domino between the slot to get a consistent joint. 1.1 The DOMINO pendulum router principle The DOMINO joining machine unique routing movement is patented by Festool. Dont stack multiple tenons inside a single mortise. I have a question about domino sizes. The dimension selected with the board thickness gauge will place the mortise in the center of the selected measurement on the gauge. Here you have some notions to use as a starting point: There are different approaches, all of them have pros and cons. The difference is in the detail. The minimum thickness of the XL DF 700 tenons is 8mm. Highest stability The unique shape of the domino in combination with longitudinal grooves, gives the dominos a secure hold. Set the required mortise height on the scale by moving the fence up or down to the required height. Set the routing height to 15 mm, so that the domino is centered on the spindle later. (This dimension depends on the workpiece; see dimensional drawing. The same goes with softwood. The width of the mortise can also be increased to permit some side-to-side flexibility in the tenon position. The new corner and flat connectors for the DF 700 XL will produce the same strong joints with the added flexibility of knock down connectors. For corner connectors, you need the following components from the DOMINO corner and flat connector system: Dimensions for routing the DOMINO corner connector, 1. Many depth levels are available for both tools, which makes it possible to offset the tenon if necessary. Environmentally friendly All dominos originate from sustainable forest management. For example, if you would like to use an 8 mm diameter domino, you also use the 8 mm cutter. NOTE You can also use the DF 700 to apply this method with a domino diameter of 8 mm or greater. Two machines one principle. Cut the 50 mm deep mortises with the narrow mortise width into both workpieces. Pins ( 1 2 3 ) allow three separate distances to a reference edge. You should use the smallest tenon available, which is 4mm thick. To switch on the DOMINO DF 500, connect the plug-it cable to the tool. They are made of beech hardwood, which is a warranty of quality and durability. Alternatively, any individual dimension can be set using the scale. As I said before, a good rule of thumb is using a tenon which is about one-third the thickness of the boards you want to join. In our example with a round timber profile with 40 mm diameter, set the routing height to 20 mm. If you do not need the stop catches, they can be automatically pushed in during the routing process. Fits perfectly The DOMINO joining machines cut the mortises to an exact fit where needed. If you work with the locating pins use the middle pin for 37mm from the edge. There are numerous draft designs, CAD drawings, parts lists and documentation for our DOMINO connecting system. For this option, place the scale with the 15 mm marking at the edge of the workpiece. The content contained on this site is provided for informational purposes only and does not constitute professional advice. Mark out the desired position of the domino and work using the viewing window. Too much glue and the hydraulic pressure of forcing the tenon into the mortise can blow out the wood. The following chapter showcases examples of how to work with these various connection types. Minor imperfections in the remaining domino mortises are compensated for by the DOMINO connecting system allowing fast and efficient progress. If you are joining large boards, for example to create a tabletop. This pinned joint requires small deviations in the routing depth setting, which are explained in the following. around double-headed or anchor bolts. Tighten it only so that the screw stays in place, but the opening remains open for the anchor bolt. In this case, its better to stand on the lower end. Just domino. Because the biscuits are shorter then the slot that is cut, the slot does not have to be precise. That is to say, the development of a completely new tool. For me, I find that in plywood the domino with glue tends to swell the plywood and it can take a day or more for that to shrink back as the glue dries properly. Even biscuits would be fine (if you happen to own a biscuit joiner). The domino fence is placed on the top side of the worktop in this case. Tips and Tricks, Guides, Reviews for the Doers. What about the cutters? Naturally all of these examples are variable in terms of size, material, and the size and number of dominos, etc. Loosen routing height adjustment clamping lever, push the slider towards the motor unit until it stops and then push the angle stop all the way down. When connecting round timber profiles, such as those used for handrails, the handrail fence is available as an accessory to ensure a secure workpiece hold. I use 6mm dominos for 3/4 and 4mm for . For flat joints, you need the following components from the DOMINO corner and flat connector system: 1. Always a stable connection. The larger DOMINO XL DF 700 will create a mortise for the newly developed DOMINO Connectors. That makes the Festool 700 more suitable for large projects, for bigger scale productions. DOMINO system accessories. The maximum possible standard domino is the 14 x 100 mm. The example provided here demonstrates how to create a table or bedpost. Set the mortise height to the center of the workpiece. Mark out the center point of the spindles on the top side of the workpiece. What about the materials? In truth, there are numerous innovations which were developed on the basis of a spontaneous idea. Set the mortise depth to 25 mm set the limit stops to 25 mm and 50 mm. Route this first mortise on the tight setting. and tighten the stud in the first cross anchor. The pins allow two domino mortises to be placed by rotating the workpiece, e.g. And now also flexible Create ,build, and finish full-sized constructed pieces, then quickly disassemble, move, and then reassemble. How Deep Can A Festool Domino Joiner Cut? Then set the routing depth to 25 mm for routing the cross mortise. Mark out the connector position on the surface of the worktop at the desired point. 1 For mitered joints, the Domino mortise angle can be set using detents or any angle between 0 and 90.
For the Festool DF 500, the minimum thickness available is 4mm, which is ideal for smaller projects.
The Cross Stop enables precise and repeatable mortise placement across the surface or edge of a workpiece. Ensure that the mortise for the corner connector has a minimum distance of 37 mm from the edge of the workpiece. The second mortise is set here using the indexing stop. Cut the mortise in the handrail, positioning the Domino on the second mark referenced above. Round dowels The traditional solution for frames and shelving. Make sure to rotate the cord a full quarter turn to lock. Festool and its affiliates cannot be responsible for improper postings or your reliance on the website's material. Although Festool strives for accuracy in the website material, the website may contain inaccuracies. Then unscrew the bolt just enough so that the countersink is facing the right direction. What Biscuit Size should I use for my Woodworking Project? If you need a strong joint, both dominos and dowels are solid choices. The DOMINO connector is only a connecting element, not a load-bearing element. In this example, the frame has a material thickness of 30 mm. In summary, these are the key points: Well, thats it for this topic.
For the routing depth, select half the domino length. Press the cross anchor all the way into the mortise using the spanner. Insert the 8 x 40 mm domino into the mortise, applying glue to the joint. TIP Material thicknesses from 15 mm can be mitered using the 4 x 20 mm domino. In the lengthwise rail, set the routed mortises with a 70 mm routing depth as well, but route the first mortise with precision and the second as a slot with clearance. Making rail and stile joints with the DOMINO joining machine saves an incredible amount of time. For comparison, biscuits are made of compressed wood. For narrow or wide, delicate or solid workpieces. Set the width of the trim stop to the thickness of your spindle by adjusting the guide in the parallel side fence to the correct dimension using the scale and the green rotary wheels. You could go a little thicker or thinner without affecting it too much. Now set the required routing depth using the depth adjust lever (possible depths are 12mm,15mm, 20mm, 25mm, 28mm). (For DOMINO DF 500 and DOMINO XL DF 700). Are you joining hardwood, softwood, or plywood? The best thing here is using a trial and error method. The most obvious solution is placing 2 joints side by side. Are you using tenons just for alignment purposes? Save my name, email, and website in this browser for the next time I comment. Generally speaking, you want to use a cutter that matches the tenons thickness. chairs) up to 10 mm dominos, Stable rack construction (e.g.
TIP You can mark two routing depths using the depth adjust limit stops and easily move between the two using the slider. Observe minimum routing depths and edge distances! Set the routing height on the DF 500 to 20 mm in this case. Due to the pendulum movement the cutters do not overheat, leading to an extremely long service life. This is a new complete wood connecting system, which assures the highest possible stability. The 814 mm diameters are also available as rods (750mm) and in two types of wood for interior and exterior applications. With two half shells, the double-headed bolt has some clearance later for the alignment. The rule of thumb with tenons is that they should be 1/3 of the thickness of the wood. Now tighten the fence height locking lever. The extension shells around the cross anchors prevent the anchors from drawing into soft materials when tightened. So you can apply the 1/3 rule without trouble. Then release the spindle lock. Material 7/8 to 2-3/4 wide can be quickly positioned and fixed centrally using the trim stop ideal for shelving joints. Optionally, you can cover the mortise with a cover cap, available in one of three colors depending on the material: silver, light brown or dark brown. Selection of the routing height depends on the thickness of material being used and the type of joint being produced. Selecting the correct mobile dust extractor: In addition to improving the progress of your work, the mobile dust extractor also primarily ensures a cleaner work environment when working with the DOMINO joining machines: because when working in dusty environments, in particular with materials such as wood, the dust produced can be a nuisance in the work space affecting finish quality as well as getting into other machines and equipment. Join the lengthwise and crosswise rails using fastening clamps and glue the joint. 1/2 Plywood corresponds to a little less than 13 mm. The workpiece is aligned to the edge using this locating mortise and the connection matches up immediately. The DOMINO system user manual. DETAILS on working with the trim stop can be found in the example applications on page 50. Furniture making with 5 mm and 6 mm dominos, Solid timber furniture with 8 mm and 10 mm dominos, Solid timber furniture (e.g. ATTENTION Due to the short shaft length only the depths 12 mm, 15 mm and 20 mm are allowed when using the 5 mm diameter cutter. 0 Members and 1 Guest are viewing this topic. Have made a few sanding mistakes with swollen plywood. Mount the trim stop onto the DOMINO joining machine according to the operating instructions. The DOMINO system is ideally suited for board, rail and stile joints, involving narrow or wide, delicate or solid workpieces with dominos ranging from 4 to 14 mm in diameter or flexible, separable corner and flat connectors.
Especially when relatively narrow spindles are being processed, working with the trim stop (available as an accessory or included in the DF 500 and DF 700 set) is recommended for safe and precise workpiece mortising. Yea I could be doing it wrong by using too much glue. With its range of sizes, two wood types for inside and outside applications and additional, individually adaptable rods (750mm), there are practically no limits to this systems options.
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