verified purchaser. Ahhh, I see. I also have an HT-95 and it works just fine with the female terminals. Hi, I have a German radio in which the wire-to-board connections for the speakers to the chassis are standard (?) I'm trying to crimp the pins for the special connector for the dust sensor. How quality of crimps for JST PH 2.0 from WC-240 compared with something like SN-02BM/SN-01BM/SN-2549? The connector box is also better designed.

Wire crimping is used to join two pieces of metal. Note that both 63819-0900/0901 and 63819-1000 both support AWG 24 but in each case, contacts for appropriately sized for the tool must be used. It does seem absurd that they market two types of connector which are so ridiculously similar. The Molex Micro-Fit is already in this guide. That sounds correct. This gets around another common problem with generic tools where these are combined, in that one may be under or over crimped. If there's pins on digikey that fit these jaws perfectly, I haven't found them, otherwise I would give 5 stars. I dont have any at present. Both are hermaphroditic which might be a problem in certain applications. The root problem here is that the PA-13 has the right X and Y dimensions of its crimp cavities, but the Z thickness is way too thin. This means it does good DuPont crimps. 4924 0 obj <>stream The most useful housing is 90331-0001 which comes with all polarising ribs attached, allowing one to snip off the remainder to achieve the desired polarisation. Dont expect it to be made to the same standard as the Hozan. For example, would a Molex micro latch plug fit into a JST PH socket? %PDF-1.6 % Ive also seen them in other unusual applications such as the connector on the DC end of the plug pack for HP Printers and Cisco routers. If you need something durable and reliable you have to look at originals or a different family which of course is going to cost more. @ Lucas Edwards For the Mini-PV terminals Id recommend a Hozan P-706 over the Engineer PA-09. Or, when you need a tool that meets or exceeds MIL-SPEC standards. Wirefys wire crimper comes at the 2nd position of this listicle as this is a highly versatile and highly reliable wire crimper which is to be expected at the given premium price tag. In other words, by having multiple crimping cavities, you can use a single crimper with multiple wire sizes. 22552041 I am now just using the Hozan P-707 for the O shaped insulation crimps as all of the B style insulation dies keep folding the contact wings into a dodgy O shape or sometimes it forces the two wings to collide and causes fatigue on the bottom of the wings where they meet the acutal contact. You can crimp both separately to whatever extent you require. It does a great job properly rounding the insulation crimp on Dupont/Bergstik connectors. eBay is awash with the older tools for reasonable prices. The Titan 11477 wire crimper comes at the 1st position of this list since you get a high-quality wire crimper without paying a lot of money. Since some of the pins in a 5559 connector go to ground, I was trying to figure out whether to use the grounding pin for the ground positions. Beyond this, these are an expensive relic. crimper wire tool die crimping ratcheting compression professional modular dupont insulated iwiss terminal 96mm 54mm electrode orange 18awg 0mm2 cutting | They worked flawlessly and they seem quite well built so I suspect they'll last for a while. AMP (now TE) themselves refer to them as Commercial Mate-n-Lok a stupid name. Harwin makes their own version of the Mini PV connectors that they call M20 connectors. http://php2.twinner.com.tw/files/goodjob/TY5081,2,3,4series.pdf. When I cut open the contact crimped with the IWS-02B, contact and conductor are crimped nicely into a solid mass of copper. by Member #653141 Im seeing that Molex SL comes with dual row configuration as well, example below. wire stripper strippers ideal awg tool depot function stripmaster uses very Sewing may be required, but only with included patterns. theyre less flammable than the natural coloured types, however more expensive. > Very similar to the SL series mentioned above, except comes in a two row configurations. For the past 5 years this page has been focused on comparisons with the above tools. I find myself today working with some TE NanoMQS connectors, which are downright pathological in their crimp dimension tolerances. The ratchet action holds the connector securely while the wire is positioned.

Just like most other wire crimpers with a simpler cavity count, this one also offers the support for AWG 10 to AWG 22. : 22-14 Ga.12-10 Ga. Tired of reading about 0.1 wire to board connectors yet? And should be a good investment should one standardize on Molex and doesnt go below 24 awg. Tools like the Hozan P-707 or Engineer PAD-11 will suffice for hobbyist applications. The corrosion by-products can be dark red, dark green, shades of blue, and black/brown, so a black crud isnt unusual. Javascript is disabled in this browser. the answer to your question for a generic tool in the Mini-PV section. The one gripe I have is that in the case of the AWG8 contacts Molex appeared to have forgone the possibility of an insulation crimp. There may be some specialized tool for this but a small thin bladed screwdriver works fine. If you wanna splash out on a Chinese automated crimper have a look at the more serious models: i.e. There must have been a predecessor of the 63811-8800 tool too (the most commonly used). Instructions will be included and easy to follow. I wrote a bit more about Mini-Fit Jr on this page. Distributors Correct crimping force: When using generic tools, it can often be difficult to get sufficient crimping force, especially when crimping thin / small gauge wire into contacts . Thanks to these crimping cavities, you can use this wire crimper for wire sizes ranging from AWG 10 to AWG 22 as per your needs. I'm using these to crimp 0.1" headers and smaller JST headers as well.

Does ANYONE make a generic Service Tool type crimper with narrow nests, say 0.8, 0.9, 1.0, 1.1, 1.2, 1.3mm, but a nice thick (say, 3.5mm) jaw? Full cycle crimp mechanism to clear miscrimps and obstructions.

The problem might partially be due to the size of my wire. Hopefully anyway ?, soon find out when I order some.

There are of course many other possible combinations. In a pinch you can jam them on most other 0.1 connectors. Thank you so much! Every connection has been solid so far, have done about 30. about a year ago Unlike the PA-09/21 its jaw is cleanly machined, allowing easy removal of contacts after crimping. Could someone point me to the data sheet for the images noted in this thread for the Mini-PV male crimp? Crimp height adjustment did nothing as the die fully closes with the default setting. https://www.amazon.com/Crimping-Preciva-Ratcheting-Connectors-0-1-1mm%C2%B2/dp/B07R1H3Z8X/ref=sr_1_15?crid=839SLYC38ET4&keywords=Preciva&qid=1642065002&sprefix=preciva+%2Caps%2C140&sr=8-15. At 600V it is the highest voltage rated connector I cover here. Just thought Id let you know that with a little bit of patience and practice the tool does an exceptional job. Whatever you set it to, you arent going to get a pull. The AWG 18 tool also has a 0.75mm die with barely a fag paper of difference. I found that I could only get a 24 or 26 AWG wire to pass the pull test if I stripped about 1/2 of insulation and then folded the wire end twice (resulting in four layers) to get an 18 or 20 AWG equivalent thickness before crimping. Mini PV terminals are used extensively in R/C hobby wiring, though most servos now come with a very similar terminal that is designed for a double D crimp die.

Crimp dimensions inch/Ga. The problem was that I had mated contacts from two different eBay sellers with differing plating. Something about Molex SL that apparently is not written down anywhere (it might be in Molex training materiels but Ive never seen it) is that the crenelations on the back side of the housings are there to allow you to catch the edge of the insulation crimp and press the terminal down into the housing. Male Molex contacts are larger at the throat than other makes, meaning they fit very tightly in the housing, so one does not have to manually line up the pins before mating, however because of this they do not interchange with other branded parts. Eleven though you get a pretty great build quality with this wire crimper, it misses out on any form of warranty which can be an issue for many buyers. Even though it is highly affordable, you still get a total of 3 crimping cavities with this wire crimper. Matt, hadnt been here in a while, you redid/updated your pagegreat job and many thanks! Molex have a good web page with pictures summing up their wire-to-board connector products. All my new-gen Pressmaster Molex tools are set to 3. crimp every time, Quality tools for long-lasting and If the mating contacts carry enough current, the localized heating can accelerate the corrosion process. You didnt mention which crimp size your used in most cases. Ill let you know how it goes. Any difference in electronegativity (in the galvanic series) greater than 0.15V is considered to be prone to corrosion unless in a controlled environment, in which case the difference can be as high as 0.5V. verified purchaser, The jaws are as thick as the entire length of a JST-ZH (1.5mm) pin, so you can't just crimp the wire and insulation. They are only found in 2, 3 and 4 positions, because, these are the variants used for PC fans. The PP45s are single terminal housings that can be stacked and the SB50s are two pole keyed housings. Specialty wire crimpers are used for unique applications, like when you need a tool that can double crimp both barrel and insulation grip simultaneously. about 6 years ago PCB headers are loaded with large female contacts which look distinctly different. Took me a while to find info on them, and Im not sure what pins or crimpers they need. I personally own many of the official tools but for cost reasons dont necessarily recommend them. Is the information from IWISS wrong? The main difference is that JR housings have a beveled corner for polarity pritection where the Futaba type have a flange on the side of the housing. Planning to test the iws-3220 next for kk.254, picoblade, jst xh and such. It comes with a designated quick release lever which lets you open the crimper jaws. They are also available in black and white (left, above).

Youll have to open it back up manually after every crimp, and youll definitely be feeling it after a dozen or two crimps. Sargent CT 1026 for the superseal and CT 1027 for D-Subs. Not as well made but for the significantly lower price, it could be forgiven. (Buy lots of extra pins and take your time and expect to mess up a few.) These are single row, fully shrouded, have two keyways cut into one face roughly lining up with the outermost pins, and have a ramp detent on the key side. For AWG24+ wire sizes, smaller contacts i.e. | While the official tooling is very expensive Powerwerks makes affordable third party crimp tools for them. The IWISS SN-2549 crimps these very nicely. The Engineer brand PA-09 tool is perfect for these smaller pins. This ensures you can ensure right amount of force is applied based on the project. For starters, you get a total of 3 crimping cavities with this wire crimper. lol. Now https://bandc.com/product/open-barrel-crimp-tool/. I will be glad if you can put few images of those connectors where they are used. The insertion/removal tools definitely arent needed but they make things a little easier but you can use some dental picks to do the same task. It's very easy for something to shift a little out of place which spoils the crimp. It also works with 5.08mm pitch Mate-n-Lok connectors pictured later on this page. The reason why is that round crimp terminal pins can slide sideways out from between the two contacts because the end of the connector box on the high contact force terminals are open at the top and bottom. Ahh I see, didnt even realise they existed to be honest . I am soooo glad I got the molex tool though, its just ALOT easier to crimp with the locator and just overall is a much better to crimp with, dont regret it one bit , One downside,I dont wanna go back to using generic tool like iwiss or engineer for other terminals now,I need the official tools lol. Do you know if there is a common name for this type of socket so I can search for it more effectively? The Engineers are all thinned to 1.0 or 1.5mm in the nests I care about, and that makes banana crimps every time. Unsurprisingly the current tools are very expensive. | You will come across a Buying Guide for the best wire crimpers allowing you to easily buy the perfect one. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Common wire-to-board, wire-to-wire connectors, and crimp tools. As you may have predicted, officially theres a different tool for them too, so thats another months spending money if you arent keen to crimp them with off-brand tools. Crimping Tool for Wire Ferrules 6 to 10 AWG, Crimping Die F | AWG: 10/8/6 | DIN: 6/10/16 MM2, Crimping Die D | For Cord End Terminals | 22/20/18/16/14/12 AWG, Crimping Die F1 | For Insulated Cord Terminals 4 /2, Crimping Die A | For Insulated End Terminals 22-18/16-14/12-10 AWG, Crimping Tool for Wire Ferrules 12 to 22 AWG, USB Digital Microscope 5M Mighty Scope [10x-200x], Digital Microscope Cyclops HDMI [12x-132x] with 4x Lens, Mighty Vue Pro 5 Diopter [2.25x] Magnifying Lamp with Color Temperature Controls - ESD Safe, ProVue Solas Magnifying Lamp XL58 with Interchangeable 8-Diopter Lens [3x], Crimping Tool for Miniature Insulated Terminals 26-22/24-18/22-16 AWG, The tool has a smooth ratcheting mechanism that creates uniform and secure crimps. Place the wire and crimp pin on the appropriate tooth of the tools die, making sure that the insulated end is on the raised and wider half of the tooth. Also known as Universal Mate-n-Lok. by Member #1743367 Its compound hinge amplifies the crimping force, meaning you can have as much as you like, you can even crush the contact into two if you so desire. The PA-09 makes a mess of them while the P-706 does a job almost as pretty as the HT-95 (and equally strong crimp). About $50-$55 USD. They have reasonable product listing too. Thank you for this guide. Theyre not interchangeable. Starting around 1998 they were gradually replaced by Mini-Fit Jr connectors, which are specified in the ATX standard. The quality of these is not comparable to that of the mating connectors, but perhaps this is not so surprising, given the intended market of these connectors. http://forum.corsair.com/v3/attachment.php?attachmentid=13282&d=1380018961. Molex SL will satisfy your requirements not sure about AWG22. Power tools or custom parts are not required. (Which seem to approximate US sizes from AWG 20 to AWG 14 or 1 to 5 kcmil). Its important to put this into context however gas tight crimps are only needed where contacts are used near their current rating, are expected to last a very long time, and/or the consequences of failure are serious. Centre: Crimped by Generic tool (HT-225D), Where large numbers of connectors are terminated by hand crimping is easier, In applications of significant mechanical stress crimped terminations are more robust. or which ones you think are the best ones to use in the mentioned applications or if I was completely wrong haha! Here is why: 1) Electronics crimp tools are always marked as AWG or AWG/CSA. I replaced my old crimping pliers with these because I was worried that I might have repetitive stress injuries from crimping too tightly. The tabs on a properly crimped pin should form one barrel around the wire conductors and another barrel for strain relief around the wire insulation. Also Regaridng the MDPC CTX3 on your front page I beleive you have linked the reseller and not the actual MDPC website https://www.cable-sleeving.com/crimping-tool not sure whether this was intential or not but thought I would mention it just in case. With this many cavities, you get the support for a wide range of wire sizes ranging from AWG 8 to AWG 22. Good work using the insertion / removal tools. The regular pin has a total length 16.7 mm (~4.8 mm for the mating part), while the grounding pin has a total length 20.2 mm (~8.3 mm for the mating part). It claims to be able to perfectly crimp 2.54 grid DuPont style terminals, Molex Mini fit jr Terminals, Molex Sata power Terminals, Molex KK 254 (Fan Terminals) and the Molex Disk Drive Power Terminals or more widely used TE Mate-n-Lok (5.08mm pitch) Terminals. Same-day shipping, worldwide, Crimping Tool: 0.1-1.0 mm Capacity, 16-28 AWG, Crimping Tool: 0.08-0.5 mm Capacity, 20-28 AWG, 0.1" (2.54mm) Crimp Connector Housing: 1x1-Pin 25-Pack, 0.1" (2.54mm) Crimp Connector Housing: 1x2-Pin 25-Pack, 0.1" (2.54mm) Crimp Connector Housing: 1x3-Pin 25-Pack, Wire Stripper 20-30 AWG Solid (22-32 AWG Stranded), Wire Stripper 10-20 AWG Solid (12-22 AWG Stranded), Female Crimp Pins for 0.1" Housings 100-Pack, Male Crimp Pins for 0.1" Housings 100-Pack. Picoblade is a type connector whose contacts are so tiny that they are quite difficult to crimp with generic tools. the crimp does NOT cut or smash the wire insulation. It still makes a sufficient electrical connection between the crimp pin and the wire conductors, however, and the uncrimped portion of the wire barrel will be fully concealed by the connector housing. My Account AMPMODU MOD IV is yet another example, but one from the ark. If you are not on a tight budget, and building something that has to be reliable, and last go straight for manufacturer original gold plated contacts . The IWISS SN-025 is a tool I found crimps these very well despite it not being inteded for this purpose. The terminals are too tiny. The thing with the high contact force SL terminals is that the top and bottom of the connection box is open in the middle and if the pin does not reach the back of the terminal where it is constrained on all sides it could in theory slide out from between the two contacts if the housing were to become skewed at an angle. https://pexonpcs.co.uk/collections/diy-tools/products/mdpc-x-crimping-tool. Crimping tool for non-insulated Terminals , 6.3 mm, 0.5 - 6 mm/ .250 ,22-10 Ga., B/F-Crimp. If you dont have the tool, I would suggest carefully soldering contacts unless youre looking to start a fire. Features Avens professional grade crimping tool is designed to crimp miniature insulated terminals AWG 26-22/24-18/22-16 (0.1-0.5/0.25-1/0.5-1. Specs Crimping Tool -Wire Ferrules AWG 26-22/24-18/22-16 Wire For Wire Ferrules AWG 26-22/24-18/22-16 Weight 1.2 lb Die Jaw Type A3 A To provide a better shopping experience, our website uses cookies. That said, crimping each terminal is pretty darn fiddly. These look similar to Mini-Fit Jr, but scaled down. I keep a small stock of these for high voltage applications, as they safely handle a 230V 13A load (UK max socket outlet) without breaking a sweat. About https://www.plazajapan.com/4962772067079/. These pliers are capable of crimping very small 0.25 - 1.5mm crimp pins and 28-20 AWG wires together. These pins are tiny, so it's very difficult to get them positioned exactly right. Could be the grounding pins are used for some specific grounding connections, no idea.

The one that came out on top is labelled SN-48B. To be more precise, other than the wire crimper, you also get a total of 700 wire terminal connectors included in the box. And since these can work on some wire sizes, we have already stated a few of the best wire crimpers up above. Am I missing something ? See Are you sure you want to switch accounts? You 100% need to check out the MDPC CTX3 Crimper. Thank you, I will be sure to take a look at them terminals and that crimper then! I looked at the Engineer PA-09 but I am wondering if the IWISS IWS-3220M would be a better fit. This tool has a round die on BOTH crimp barrels. Thank you. This simply tells you about the wire sizes that you can crimp where they have different sizes in terms of their thickness. 4) If you really have to work with metric CSA, conversion charts are readily available Hi, While most models range from AWG 10 to AWG 22, you can also find more versatile options supporting AWG 2 to AWG 20 wires allowing you to use it for crimping all sorts of cables with ease. One mystery Molex lists Mini-Fit Male Crimp Terminals and Mini-Fit Jr. Grounding Pin as options for a 5559 housing. Does yours have the terminal holding device? by Member #662100 Both videos demonstrate how to use our wider crimping tool, but the technique is the same for this narrower crimper. Your email address will not be published. Probably pointless playing with that wheel. If not, again its totally fine I understand . Apart from having a high-quality construction, you get a total of 3 crimping cavities with this one. This crimping tool can be used to crimp both male and female versions of our JST RCY connector crimp pins, JR crimp pins, Futaba J crimp pins, and crimp pins for 0.1 housings onto 20-28AWG wires to make custom cables. Some cheapo resellers state wire diameter in mm, which is not the standard way. Yeah I found it was a little big for PH. as one would expect for an AMP connector family, but the one most commonly used is 91556-1 which crimps AWG 20-26 wire, with the corresponding sized contacts. dependable service, Compatible with Deutsch DT & Amphenol AT Series Terminals, Features ratchet for a effective I find it a little difficult to insert the contacts into the tool,so not so great for usability, In any case, these wire sizes are far too puny for the monster size and carrying capacity of these connectors. The HT-213 and the other similar design dupont crimpers have an issue with die alignment on generic 0.1 dupont style terminals, you can correct this by putting a washer under the terminal holder thick enough to align the terminal correctly with the die. These (and look-a-likes) are the most commonly used type by hobbyists. IWISS SN-2549. about 8 years ago xr.a1/@8._kOAIZ.M{+$$kz=i9&L ghv9Mx'S2/+%FH%hU- Ce endstream endobj 4925 0 obj <>stream I find keeping around some two and three position ones are usually a good investment. Those both look pretty rare or expensive. Contact and header part numbers are for the most common Tin plated types. Ive added 11-01-0208 to the list of SL tools on this page. The package comes with a set of instructions on how to operate along with illustrations.

Despite this Im not likely to start talking about metric CSA on here. Heres the link to Minifit Plus HMC by Member #405220 I use a variety of different connectors, and manufacturers like Molex or TE charge quite a bit for the crimpers they design to fit each specific family of pin. I dont think these are the original JR connectors but rather a copy of them, for one thing they have Futaba style housings with a polarity key. This is great info thanks! However, as with all the generic crimping tools in the pictures, it didnt squeeze the wire tight. Not often seen in consumer products but has occasional use in small DC / ITX / Automotive PC power supply applications. They would! Glad youre sorted. That make this method non-viable for production use; except under very controlled conditions with connectors that are designed for soldering. My trusty 63811-1000 doesnt even rank. or would you recommend another Terminal? Agreed, an unlikely use-case. There are two varieties of contact: basic and trifurcon a special variant which contacts the pin on three surfaces for increased current carrying capability. http://www.hansenhobbies.com/products/connectors/servoconnectors/. I guess that doesnt help you with the nylon though. Here are the best wire crimping tools by application: Once youve narrowed down to the type of wire crimping tool you need, there are still several factors to consider to ensure you select the right crimper. Im trying to satisfy these requirements: Small header for board socket, 6 to 8 mm, Crimp dimensions inch/Ga. Since I dont have a proper removal tool, I will just use a fine needle to remove them. If you purchase one, and provide pictures of satisfactory results, I will post it up here. Mini Fit Jr. type housings . There is a swag of different tools for E.I. This versatile crimping tool enables you to crimp 22-14 gauge open barrel non-insulated terminals. Whats working best for me right now is crimping the wire-grip with the 1.3mm nest of a PA-13, then gently hitting the insulation-grip with the A nest of an AMP Service Tool I, then returning to the PA-13 to gently narrow the insulation-grip in the 1.3mm nest. The claim is that gold-mated-to-tin can actually speed up oxidation of the tin-plated terminals. I have been unable to find a replacement housing of this type. The Engineer PAD-11 does well with these. I do a lot of breadboard and low power robot projects and am looking for a good connector system to justify the invest in a crimping tool. https://www.cable-sleeving.com/crimping-tool, UK Reseller of the MDPC CTX3 Crimpers: beryllium alloy however these tend to only be found in very expensive contacts (for example genuine Mini-PV).



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