For the best result, you can use Freuds 10 inches 80 teeth plexiglass and a plastic cutting saw blade. The porter-cable circular saw blade is a model for intricate designs and art applications and if you want to cut materials you can use this saw blade that may give you long service while providing clean cuts, sharp edges on top and bottom surfaces with a sand-free finish. IVY Classic Industries are committed to the consumers to produce a user-friendly, comprehensive, and quality line of power tool accessories along with hand tools.
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Moreover, different types of cutting appliances are used. If youre not familiar with jigsaws, I suggest you check out this comprehensive guide. Further, the blade features a triple trip ground large C4 modified tungsten carbide teeth. Leave the protective film in place on each side of the plexiglass. The concept is the same use the proper blade type and make sure you do not generate heat because it is a thermoplastic material, which means that the material can melt when subjected to specific heat, and then solidifies upon cooling. #2 (TCG) For fine sawing of ABS, acrylics, phenolics, polycarbonate, PVC, and general purpose wood cutting. Of course this way will not give you clean and smooth edges, but it will do for quick and simple jobs. I agree with the diablo blades. It is clear to us that the blades main responsibility is cutting plexiglass and how effective the blade would be for it. 
Best and cheapest advice I can give you, is take it to a local joinery shop that has a high speed sawbench.
Porter-cable circular saw serves awesome cuts for cutting plexiglass. Finally: slowly and smoothly push it through the plexiglass sheet. While the blade runs a cutting operation it produces a great amount of heat and against this heat, expansion slots are engaged to battle and prevent buildup as well as eliminate wrapping. 
As the lead cutting operation and grows heat, expansion slots are engaged for reducing the heat build-up and eliminate wrapping. Triple chip carbide with tons of teeth. It is quite easy to work with that material, but still requires some precautions to create precise cuts. I advise you to keep the protective plastic films until you finish your job, so as not to scratch the surface, or even to place adhesive tape on the cutting areas to avoid splinters (for power tools). Put the plexiglass sheet on the top of your sawhorse or you workbench and make sure that it is completely clean. The most common sheets are 2mm, 3mm and 5mm. The process of how you can cut your plexiglass is given below step by step: First Step: Manage a carbide-tipped metal-cutting circular saw blade. IMPORTANT:While using any power saw, do not stop the feeding while cutting, because this will melt the sheet. I find the more teeth and thinner blades work best. 
How to cut plexiglass sheet with a circular saw, Best Blades for cutting plexiglass sheets, In-Depth Review for Porter Cable 690LR Fixed-Base Router, A Complete Guide on How to Use a Compound Miter Saw, Triton TRA001 3.25 HP Router In-Depth Review, How to Cut Concrete Blocks with Circular Saw THE RIGHT WAY, Ultimate Guide: Circular Saw Blades Types, Best Miter Saw for Crown Molding for 2020 Top Picks & Reviews, Best Benchtop Router Table for 2020 Top Picks & Reviews, Best Router Bits for Cabinet Doors for 2020 Top Picks & Reviews, Its impact resistance is 40 times greater than that of glass, Flexibility in (folding, cutting to the desired shapes, etc.). Thank you for your understanding. When we talk about jigsaws, Bocsh JigsawJS470E is the boss. Save my name, email, and website in this browser for the next time I comment. Ya know, Home Depot will cut the plastic for you.. over in aisle 28 right behind the key cutter. the biggest thing we found is the vibrations and the number of teeth on the blade. This does not apply to our sharpening services. According to this important advice, I recommend using the Concord Blades ACB0725T080HP 7-1/4-Inch 80 Teethas I am using that blade for cutting plywood and plexiglass sheets for over a year and the results are fascinating. You can use any circular saw blade for cutting acrylic of all thicknesses or plexiglass. Just create a mixture of a detergent and water and then spray it on the blade before running the circular saw. 
Knowing the reason for being an important carbide is that the carbide materialized blade becomes sharper for a long time. Being the teeth large in size, they help to cut fast and reduce much material and they are electrically welded to lessen the risk of dropout. It may not display this or other websites correctly. If you are a new user of power tools and dont realize which blades are right for the particular job, this article is only for you. One of the first tools I purchased when opening the doors was a panel saw. Hope it will satisfy you. You may also read many terms that refer to the plexiglass sheets like the term acrylic or Perspex. Different types of cutting appliances are used in the common workshops but circular saws are very friendly to cut plexiglass. I prefer using my circular saw to cut plexiglass; it is the best tool to create straight cuts. #11 (TCG Modified) For extra fine, chipless sawing of all acrylics, styrenes, plastic sheets, etc. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I have a metal sblade for my table saw that is designed for plastics and thin metals like aluminum and when I cut di-bond, it looks like a factory edge. They are all the same. Second Step: Fix your workplace and set the sheet down on the sawhorse mark. Helps to cut down the vibration/stress.
And this amazing tool is lighter in weight to move anywhere thats why it has a name and fame to the people. Required fields are marked *. 
PowerSawExpert.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com, Concord Blades ACB0725T080HP 7-1/4-Inch 80 Teeth. If you want to create curve cuts, you may use a jigsaw, it is a very good tool that enables you to create curve cuts easily and more efficient. 1-800-733-7111 Made in the U.S.A. Duraline is available in different tooth styles to meet different needs. 3. For Craftsmen Since 1946
But what we want to focus on is the use of plexiglass sheets around us, like in construction and home use. Terms of Use. You must log in or register to reply here. Once the sheet is scoured adequately, hold the plexiglass firmly with one hand on the worktable and move it to the sharp edge then press hard on the suspended part to break it. 
So, you can trust IVY classics 60T circular saw blade. There is no set with the feature precision ground teeth for clean, and accurate cuts. 
There is nothing to feel bored because of your wrong activities to choose a suitable blade. 
This blade cuts Plexiglas / acrylic like a dream! Track saw system is great for accurate cuts. It has hundreds of applications in many fields. If you have a dimmer, that would be great and it will help you control the speed, as we dont need a high speed to do the cut. Hope this article would be your bosom friend to find out the best circular saw blade for cutting plexiglass. 
You should have the proper blade for that purpose. 7-1/4 in. Thick plexiglass sheets are inch and above. Instructional Videos, 2022, TAP Plastics, All rights reserved. Most of the professionals use these blades having an industrial design to produce even and clean cuts. It is very important to push the circular saw (feeding rate) within a slow and smooth motion. Keep it level and supported the whole way though, also. This industrial duty saw blade has been created for its amazing performance. The number of teeth is very important for accuracy and straightforward cutting plexiglass. 
I have nothing but to share some good information about the IVY classic saw blade.
Also, it's always safer to cut poly or modified with a circular saw, NOT acrylic. You can pick up one of them according to your necessity. 
It may cost you about 10 to 15 bucks for a 5-pieces pack, but it will give you smoother edges without splinters. If you feel that the blade starts to come off the line that you draw for cutting, you can still release the trigger to stop your saw and start again. Third Step: according to your marked line, align all of the cutting guides of the saw. Circular saw with proper blade for plexiglass, Do not force the circular saw to be too fast (which will give you chipped edges) or too slow (which will increase the heat generated on the sheet and will cause the edges to melt. To prevent dulling, use blade only for cutting plastics. We will notify you of your expected shipping date after we process your order. To give the perfect shape of the furniture, a suitable tool is a must. Credits. Acrylic should be scored and then snapped. Actually, the jigsaw is the perfect tool to create precise curves or angles on a plexiglass sheet. to decorate our home. The reason why it is about cutting with a circular saw is that that type of saws is very common and popular among technicians and construction workers. Yep, definitely a fine tooth blade with lots of teeth, preferably one made for plastic. Which tool should I use to cut Plexiglass? Table saw with 1/4" of blade works better than a circ saw, if you have that option. TCG for plastic cuts smoother than NoMelt due to narrower clearance angles. 
If it's thin enough score & snap like Gino said. Undoubtedly, the blade ensures 100 percent safety that means it is an alternative safety saw blade. 
One of the problems is you need at least an 80 tooth blade, like for cutting paneling. Haven't used it yet but will do try it out in the morning. An important thing that you should take into account is the type of blade that you should use for cutting plexiglass sheets. Selecting a good saw blade for cutting plexiglass we focus on the key features, performance, advantages of cutting acrylic. It is stronger than common glass and usable to make any kind of home decor. So, the expansion slots reduce heat while your cuts are burr-free and virtually sparks-free. 2. 
Now, Ill talk about the best circular saw blade for cutting plexiglass. Use #11 TCG to prevent chipping edge of acrylic sheet. Plexiglass is an amazing material and there are plenty of ways that you can follow to cut plexiglass sheets.
Do not move the saw through fast.
So, let me start the review of the best circular saw blades. However, due to an unprecedented high volume of orders, you may experience shipping delays of up to 5 months. Of course! 
8.
Good strong saw, clamped on straight edge, cover board if necessary. The computer-balanced grind keeps the blade cool and never allows it to melt your materials, plexiglass. Having more than 120 tooth blades provides awesome cuts. To avoid splinters flying everywhere, you can put pieces of the adhesive tape on the cutting line. Not a single splinter or anything.
It comes with a negative hook angle and laser-cut anti-vibration vents to keep the blade cool and splinter-free. I once asked a 40-year old plexiglass contractor on how to choose the best circular saw blades for cutting plexiglass sheets smoothly and without any problems and he recommended using 10-inche, 80-tooth carbide tipped blades for the best results. Make sure you have the information about the rake angle of the blade that you will use. You are using an out of date browser. Make sure the blade is sharp and does not have any bent or broken teeth to avoid the kickback. Use ruler to be as precise as possible. Plexiglass is generally known as acrylic and they are used in different types of furniture like picture frames, tabletops, etc. I will cover everything I know about cutting plexiglass with circular saw. ATB and TCG for wood cut easier and less smooth than Woodworker II due to wider relief angles. MESTECs blades are added modern technology, like expansion slots which permit the blade to be expanded and keep the balance between heat and the blades bearable capacity at the time of producing heat. We use siding finishing blades (140t) on our 7-1/4 saw for our plastics. After researching and following the comments of the users, we have come to know that the blade is reasonably good for cutting acrylic/ plexiglass. In this term, you will be happy to buy the porter-cable circular saw blade. If you are unable to find a blade that blatantly states- it is good for acrylic. Leave the protective film on the plexiglass sheet; it protects the sheet from scratch because plexiglass is vulnerable to scratch.You can remove it by peeling one corner of that paper when you finish the entire project. Because heat is the enemy of Plexiglass, and choosing the wrong type of blade may get you terrible results like melting the plastic due to the overheating in the blade. Made with double-hard C-4 Submicron Carbide for longer life between sharpenings. If you have any plexiglass cutting project, believing me, take this blade and use it for the sake of your business. There two sizes of IVY classic circular saw blades (7 inch 128 teeth and 10-200 teeth) are available in the market. However, I prefer using the circular saw for that. Your email address will not be published. They also offer the best plexiglass bladesin the market. When you use power saws like circular saws, jigsaws or table saws, you must maintain slow and steady speed, because the friction between the blade and the plexiglass sheet will produce heat causing it to melt, also your feeding rate must not be too fast.
I'm trying to cut a 2x8 board out of the 4x8 but i cant do it without the saw cracking the acrylic. Yep, for simple jobs and small thicknesses (less than 5 mm) you can use a plexiglass knife to do it all. Step-by-step instructions for the use of our products can be found in:
I went out and bought a blade with more teeth (120). In fact, you can use a band saw, table saw or even a hand saw to cut plexiglass sheets, but Im pretty sure you want to get a fine and clean cut for your sheets, and this can be done using circular saws. Amanas triple-chip grind, carbide-tipped teeth produce less heat than a standard blade, leaving a crisp, smooth edge without chip-welding (melting of the plastic). As a buying guide, we have researched a huge number of blades and chosen the most popular and effective 5 circular saw blades for your kind consideration so that you can pick up the right one. #7 (ATB) For fine sawing of flakeboard, fibreboard, hardboard, plywood, wood cross cutting and mitering. You should look for a saw around 15 amps. If you force the saw too fast, it will cause the edge to chip and damage to the sheet as large pieces of plexiglass will chip away. On the other hand, the blade is made of carbide material thats why there is no chance of wrapping though the blades kerf is thin. How deep cutting the blade has! If you have a jigsaw in your workshop that would be great. For more smooth cuts you should use the saw blade of 10-200 teeth. All rights reserved. Another thing you want to take into consideration. Hopefully, you're not using a battery powered saw. Exclusive Freud TiCo Hi-Density Carbide teeth provide the blade long life. Another feature of the blade is a negative hook which forbids the blade not to be so aggressive with the material while it reduces the risk of melting or chipping. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Home | Affiliate Disclosure | Privacy Policy | About Us | Contact Us One of the first tools I purchased when opening the doors was a panel saw. Maximum performance has been ensured for the highly compact titanium cobalt carbide which is manufactured and engineered by Freud, a cutting appliances producing company. I found even with the higher teeth count, 3/16" acrylic cuts just fine but the thinner 1/8" helps to have the foam braces for stability like everyone says. Plexiglass is everywhere; it is the best alternative for ordinary glass. 
The, Dont use a blade with teeth of uneven height because this will cause the edges to be damaged. and high pressure laminates such as Formica. If you are creating straight cuts, you can put the straight piece of wood on the top of the lines that you have drawn to use it as a guide in order to create straight cuts and then use the clamps to fix it firmly. 
When the blade rotates through the material it produces heat by the corrosion. How to cut plexiglass using a circular saw blade? You also should be ensured of the rotation speed of the blade. It is intentionally originated for cutting plastic and acrylic sheets/ plexiglass. Safety gear wont cost you more than 60 dollars but they will keep you save, your eyes are more important than anything.
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The 10-inch Freud LU94M010 saw blade is organically made for cutting plexiglass and plastic with a great performance. 4.Leave the part to be cut to overhang freely in the air. Being ultra-thin kerf the blade removes a little amount of material by which your production cost comes in a small amount. 
Not trying to cut fast, otherwise, acrylic will be melted and your project will be a mess! When cutting with the circular saw, do not stop the feeding of saw because the plexiglass will heat up and can stick to the blade. There arespecial plexiglass bladesin the market that are designed especially for cutting plexiglass. You can use aclamp-on vises to make sure the sheet is fixed and stable. Plexiglass is the easiest tool for working with and durable. 9. Generally, the blade comes with a thin kerf designed for cutting fast and smooth cuts by which it is allowed to be an extremely durable and perfect cutting surface. I was looking for the plexiglass/plastic blade but can't find it at my local hardware stores. Home Depot has Diablo blades that work great on a circular saw, clamp a straight edge and bingo. 
But if you are a beginner or have passionate love to know about the cutting tools of acrylic, this is the right platform for you. The blade is originally made for cutting applications of non-ferrous metals like plexiglass. Also keep blade height low if on table saw. Do the same steps on the other side of the sheet.
I'm not sure how the conversion works for amps vs, volts, but you want that thing having good power. Fourth Step: Use the maximum speed of your saw for cutting the sheet. 
The steps of using jigsaw are the same of circular saw. JavaScript is disabled. The high carbon alloy-steel constructed blade is perfectly suited to the plexiglass and provides an outstanding performance. 2022 Forrest Manufacturing Company. It is necessary to deburr all the edges of the cut, so that they are no longer sharp and are used without danger. Your email address will not be published. Makes a world of difference to have the right blade for the job. | Privacy | 888-827-7330, 209-944-7432 or info@tapplastics.com. Plexiglass is mostly used for being inexpensive, lightweight, and long-life durability as an alternative to glasses. 40T Finishing Circular Saw Blade. So, it is the burning example of an accurate and sharp circular saw blade. Different tools can be used to cut plexiglasss, depending on the desired thickness and shape. Full speed, but you let the saw/blade do the cutting. 7. If you cut your acrylic sheet with a circular saw you need to operate it at high speed but for the jigsaw very low speed is need. To get good performance there is no alternative way of choosing a suitable blade. There are special blades designed expressly for acrylic, but any metal-. How do you cut plexiglass without cracking it? coating to increase the performance over time by resisting corrosion and gumming. This blade will do its job perfectly without blowouts or shredding of edges. Plexiglass demands very smooth cuts, thats why it offers utmost accuracy from where you may get an amazing experience of the sharpest and fastest cutting. Best Reciprocating Saw Blade for Cutting Cast Iron Pipe, Best General Purpose Band Saw Blade Review and Buying Guide 2021, Best Circular Saw Blade for Cutting Aluminum ( Review 2021), 5 Best Circular Saw Blade For Melamine ( Review and Guide 2021), Best Circular Saw Blade For 24 Review and Guide 2021, Exclusive Freud TiCo Hi-Density Carbide teeth, electronic security and engineered fastening systems, Triple chip ground large C4 modified tungsten carbide teeth, Triple Chip Teeth blade for cutting Plexiglass. 
6. You can use your straightedge and make several passes with the knife (5 at least), each time apply bigger pressure and follow the same groove that youve just made. Copyright 2021 - 101Saw - All Rights Reserved. What method do you guys use for cutting acrylic with a circular saw? Depending on the quality of the cut you need and your skill a jigsaw can also be used and a router. As in cutting anything, you let the tools do the ciutting, don't force anything. Custom Fabrication: Custom Acrylic and Plastic Fabrication, Double-Sided Velcro and Removable Mounting Tape, Fiberglass Application Supplies and Tools, Acrylite Tech Brief #2 Cutting writh Circular Saws, Saw Blades for Table Saws and Circular Saws. Diablo is one of the best brands you can get locally. And if you deal a lot with curves, you should opt for a jigsaw. Aim your circular saw on the plexiglass sheet and wait until it reaches its full speed (the best rpm rate for cutting plexiglass sheets is 3450 RPM and no more than that.). As for me, thats how I hit the nail on the head. There are many manufacturers around the globe but Perspex and Plexiglass are the most common ones. What is the best circular saw blade for cutting plexiglass? 
Using a marker to draw the path that you want to cut on both sides of the protective film. If you are a carpenter or contractor, who deals with stuff like home decoration and improvements, then you will probably need plexiglass sheets for your daily use, and many customers like plexiglass instead of regular glass these days, so it is important for you to know how to deal with this material. When I worked at one place we would have scrap insulation 2 or 3" foamboard to use as support while cutting. After all, you can move the protective film. The Carbide materialized blade has 100 teeth that fulfill the demand of plexiglass providing smooth cuts without increasing heat and melting material. If you are planning to do this, you should use a coolant before cutting. It is the supreme coating system to prevent heat buildup, protect your saw as well as your work surface while preventing the blade from warping. 
These teeth are specially modified with a triple grind to provide our expected performance. The best. 
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