The injector(s) requiring replacement are removed from the fuel rail, taking care to not allow any debris to enter the exposed openings. owners like you. My wifes XC90 has thrown a code that indicates a bad #6 Injector. This adapter is used with CTA 1094 Injector removal kit. Thanks Philip - I only have the owner's manual, so I'll pull down that workshop one and see if it helps. Besides, the injector puller makes it so easy, just slide it underneath the lip in the injector housing and pop the injector out. That service might involve replacement of the electrically failed injector along with off-the-car cleaning of the remaining injectors. I trust 1% of todays mechanics. The lock shown in the diagram that you included the link to, is not there on the 3.2L. Hi I have a problem regarding fuel injectors for my 59 reg xc90 d5.
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The choice to repair versus replace will depend on exactly what is wrong with the injector as well as customer preference. Each injector will have a plug at the top (or on the side near the top) that connects to the wiring harness. The last time I took a Volvo injector out we humped and heaved to no avail, eventually I got pi**d off as engineers do and I w**ked the engine over on the key - injector popped out like a champagne cork. With the fuel delivery out of the way, you're ready to disconnect the fuel injectors. Additionally, fuel efficiency will always be diminished if the fuel injectors are not working properly. The water Hi there, Thanks for taking the time to contact us in regards to your 2008 Pontiac Grand Prix and the shaking issue you're experiencing. Just 1 & 5 injectors are not operating at idle only above 1200rpmsometimes, Currently Active Users Viewing This Thread: 1. Used to remove injectors on Jaguar and Land Rover 3.0L and 5.0L gasoline engines. That is what is throwing me for a loop. The clamping plate is a separate piece to the injector, and has forks that fit around the flats in the injector body. Thanks. First, disconnect the main fuel line at the end of the rail. by ggleavitt 01 Aug 2018, 12:03, Post With value, quality, reputation and courteous service I will use YourMechanic.com again and again. Unfortunately, many people really do try to yank them out. 
Drivers can legally register and operate vehicles without insurance, unless they fall under certain circumstances. Some systems are easily accessible and others are practically buried. Get help answering any questions you have, Audi VW Fuel Injector Puller / Remover - Baum BT10133PLUS, A3, A3 Quattro, A4, A4 Quattro, A5, A5 Quattro, & more, 550i, 550i GT, 550i GT xDrive, 550i xDrive, & more, BMW Fuel Injector Removal Tool - Baum 130270, 135i, 135is, 335i, 335i GT xDrive, 335i xDrive, & more, CDI Common Rail Injector Puller Kit - CTA Manufacturing 1094, Removes stubborn injectors on Benz CDI and Bluetec OM648 and OM642 engines without disassembling the cylinder head, BMW Fuel Injector Removal Tool - CTA Manufacturing 7658, 135i, 135is, 228i, 228i xDrive, 320i, & more, BMW Fuel Injector Removal Tool - Assenmacher BMW5532, Audi VW Fuel Injector Puller / Installation Tool Kit - CTA Manufacturing 8877. BMW N54 Injector Puller & Seal Installer - Baum B130270KPLUS, 1 Series M, 135i, 335i, 335i xDrive, 335is, & more, 4-Piece Injector Nozzle Puller Set - CTA Manufacturing 1096, Removes damaged Benz Diesel injectors as found on Sprinter & E-Class OM647 and OM648 engines, Mercedes Fuel Injector Removal Tool - CTA Manufacturing 3472, Mercedes Injector Puller Adapter - CTA Manufacturing 7255. I will highly recommend this type of mechanic service to everyone I come in contact with. The concept is that it will dehumidify the air in defrost mode, and help keep the humidity down with the heat running. On average, the cost for a Volvo XC90 Fuel Injector Replacement is $1435 with $1340 for parts and $95 for labor. Do-It-Yourself: Rebuild a Motorcycle Engine, What to Do When Your Car Won't Start or Turn Over, How to Change Rear Brake Pads for Disc Brakes. Post Remove these screws or bolts. Even if you've released the pressure in the fuel injection system, there could be some fuel flying when you start disconnectinghigh-pressurelines and removing injectors. I use a pry bar too to pull the injectors from there: the o-rings are quite tight and prevent the injector to slide easily out of its intake hole. Either option requires removing the injector from the car and the following procedure is typical: Yes, so long as there is no external leak of fuel from a broken or malfunctioning injector, it is safe to drive the car. Over time, a difference in temperature from the running engine to stationary engine and air moisture will cause corrosion build-up. the first time I have done this, I damaged the injectors, because I put to much force on them, far to much. You also need to be sure you are wearing eye protection. You MUST use the proper removal tool or you will pull the sleeve out too. On the car cleaning of fuel injectors is not as effective as off-the-car cleaning because injectors have tiny internal filter baskets that should be replaced as part of the process of servicing a fuel injector. There may be an additional line at the other end, so remove that one, too. I've only done them on my early D5 and no pullers were required but I don't know how much has changed since then. 
Serving all injectors at once ensures the injector set will be balanced, in terms of flow rates, and in turn promote smooth operation of the engine. Carlos was great. Using a new O-ring, the serviced or replaced injector is re-inserted into the fuel rail using engine oil on the O-ring to prevent damaging it. Very Knowledgeable, friendly and helpful. Fuel injectors are usually connected to a fuel rail located on the top of the engine and the fuel rail, in turn, is supplied with fuel under pressure from the fuel pump located in the fuel tank. Don't know about the 2001 but on the larger Volvos, the injector is sleeved. New New Hampshire is one of the few states that has no mandatory insurance laws.
Ford runs the A/C compressor in almost every setting. PN 30731807 (kit with 2 o-rings), 1 per injector. Real customer reviews from Does Your Car Use Points Ignition or a Computer Controlled System? . If your fuel injection system has a fuel rail to deliver fuel to the fuel injectors, you will have to remove this before you are able to remove the injectors.
From beginning to end, Dustin gave prompt arrival, respect, professional knowledge and saved me from getting out and finding someone to work on my Volvo. He examined my car and quickly deduced the issue and was able to fix the issue quickly and professionally. The plenum is re-installed along with all cables, hoses, or wiring. Before you begin the process of replacing a fuel injector or fuel injection rail, you need to think about safety. Had to check the repair procedure, release pressure by removing fuel pump fuse (#8 in engine compartment, start car-let die, try to start for another 5 secs), then the 3 bolts plus the fuel connector comes off (. Matthew Wright has been a freelance writer and editor for over 10 years and an automotive repair professional for three decades specializing in European vintage vehicles. You must log in or register to reply here. To remove this wire, just insert a flat head screwdriver in the space between the spring and the plug and pry it carefully away. Baffin has the right idea, they stick in with rust from above and gummy carbon exhaust deposits from below. Most fuel injector wiring plugs are held securely in place by a springy wire (see pic). I can see where the fuel line comes in, but not how to get to it to disconnect it. What's the secret? Be very careful to keep anything from falling in. For a better experience, please enable JavaScript in your browser before proceeding. The electrical connectors to each fuel injector are unlocked and removed. The injector and block are pretty tough, so you can lever them apart. i thought the ball joints were worn and needed replacement, but he showed me the issue was the lower control arm rear bushings.
By clicking Accept All Cookies, you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts. Flat rate pricing based on labor time and parts, Trusted mechanics, rated by thousands of happy car owners, Hand-picked, community-rated professionals, Over 25,000 topics, from beginner tips to technical guides, Check cars for recalls, common issues & maintenance costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, Volvo XC90 L5-2.5L Turbo - Steering wheel vibrates or shakes - La Mirada, California. Once the engine is cold, the pressure within the fuel rail is relieved by briefly running the engine with the fuel pump fuse out. I'm also not finding anything on internet searches. With everything disconnected from the rail, pull it away from the fuel injectors. Once the injector is pulled out enough, you can slide the fitting plates to each side and take them off. try removing the studs useing double nuts. Made with in Silicon Valley. Remember, your fuel injectors sit right in the middle of the delicate are of the engine, so any piece you break off might fall in, and this equals big pain in your fanny. How to Perform a Compression Test on Your Engine, A Step-By-Step Guide to Replacing Your Car's Mechanical Fuel Pump. Look over your car's injection system. If If you are in the market for a used Land Rover vehicle, you may want to check out cars under their certified pre-owned program. Fuel rail pressure is good. Always replace the injector seal washers with new when refitting injectors. Prices may vary depending on your location. The catch-22 is that I can't remove the clamping piece to unscrew the injector, and I can't unscrew the injector without first removing the clamping piece. If an injector problem develops that requires removal of one injector, the best practice is to remove and service all of the injectors at the same time. The safest way to remove a fuel injector is to use a fuel injector puller. by oragex 02 Aug 2018, 10:51, Post by ggleavitt 02 Aug 2018, 07:52, Post The injector has a solenoid and valve within and the operation, or pulsing, of the solenoid is controlled by the powertrain control module (PCM). If you know that you have a bad injector, the job can be done at home. Injectors can be serviced once removed from the car or replaced outright with new injectors. Using high quality (Tier One) gasoline may reduce deposits on fuel injectors and prolong their life. You'll need to lubricate the new injector seals before they go in and remember to go easy, don't force anything in. I've got the bolts out and it's moving but not coming free. This is an easy job. O-rings in this application fit very tight to prevent fuel leaks. by ggleavitt 02 Aug 2018, 12:46, Return to XC90 First Generation 2003-2014. Seemed intuitive that there would be a lock of some sort, guess not. If it were only that simple. Hi, The injector isn't screwed in, it is just pushed into the port. Excess water ingress between the injector and cylinder head sometimes caused by poor manufacturer design resulting in corrosion build-up of both of injector body and cylinder heads material. Finally, the engine is run, there is a careful check for leaks, and the vehicle is road tested. However, if the injector is known to be malfunctioning, it can cause engine misfires, excessive emissions or, in the case of a badly leaking injector, can overload and overheat the catalytic converter. The coolant can disappear for a number of reasons.
Although there are slight differences between Hi there.
Our mobile mechanics offer services 7 days a week. I want to take the injector from my Volvo 2001 out, to get it serviced. Removes stubborn injectors on OM642 applications. It runs in Volvo XC90 Engine is shaking, pulsating or vibrating Inspection, Volvo XC90 CV Axle / Shaft Assembly Replacement, Insurance Requirements for Car Registration in New Hampshire, Land Rover Certified Pre-Owned (CPO) Car Program, How to Know What to Look for in a Car Warranty. 2009 xc90 rdesgin what type fuel should I use. Now we know. We've updated our Privacy Policy, which will go in to effect on September 1, 2022. BMW Fuel Injector Removal Tool - Genuine BMW 83300496669, BMW Fuel Injector Remover Tool - Baum BT10055PLUS, 328d, 328d xDrive, 535d, 535d xDrive, & more, BMW Fuel Injector Removal Tool - Genuine BMW 83302358417, Pulls the fuel injectors from the cylinder head safely, includes threaded sleeves, pull out threads, and mounts for the injectors, BMW Fuel Injector Removal Tool - Genuine BMW 83300496885, BMW Diesel Injector Puller - Genuine BMW 83300493321, Volvo Fuel Injector Extractor - Genuine Volvo 9997498. For what it's worth V70, S60, V70-XC and XC-70 Cross Country 2001-2007, S60 2011+ and V60 2015+ and XC60 2010-2018, 240, 740, 760, 780, Bertone, 940, 960, V90, S90, 120, 130, 140, 164, PV series, Duett, 210, 1800, https://workshop-manuals.com/volvo/xc90 nd_repair/, https://www.youtube.com/playlist?list=P s0FSVSOT_c, fuel pump replaced and new doubt/question in XC90 2009. I though this would be easy, but I've got stuck.
by woodg 01 Aug 2018, 13:56, Post Do not use fuel system cleaning compounds, or procedures, unless such materials are specified by the manufacturer of your car. Most fuel rails are just pressed onto the injector tops, once you've removed the hold down screws or bolts it should pull away, with a little oomph. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. If your car uses a fuel rail to deliver fuel to the injectors, you removed it in the previous step.
Regardless of what type of vehicle you may own, there are typically five mechanical problems that Hello, thank you for writing in. by woodg 31 Jul 2018, 19:17, Post If you don't have the manual, you can download it from. It was suggested that I apply Duck Oil (a bit like WD40) liberally and let it soak in for a day or two with a couple of re applications of the oil. If the injectors are serviced, specialized cleaning and test equipment are required. Does the workshop manual not show you how. In the immortal words of every auto repair tutorial, installation is the reverse of removal! 2022 Dustin & my Son, will be the only two I will relax with and know my baby (XC90 Volvo) is in good hands. The PCM controls the solenoids on time in order to keep the air-fuel ratio optimized while the engine load and operating conditions constantly change. just rebuilt a 2001 on a gm geny just be careful when removing the injector how ever you do it if you lash up the copper sleevethe injector sits it a funny old job to replace it! The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). Shops charge a huge amount for fuel injection work. The fuel rail is held in place by screws or bolts, depending on your car's setup. If your wiring travels over the top of the rail, see the next step to disconnect the wiring first. The fuel rail is then unbolted and removed from the intake manifold. This may need some force to get it moving as it is intentionally a very tight fit. An O-ring seal usually holds the injector very firmly in a finely polished bore in the fuel rail. Also the fuel line that attaches to the rail appears to be one continuous piece as far back from that rail as I can trace it. by woodg 01 Aug 2018, 13:26, Post With all of the other stuff out of the way, you're ready to yank the injector. It's just as easy to remove, just do it carefully. JavaScript is disabled. Warranties guarantee that repairs required during the initial ownership period will be performed at no cost to the vehicle owner. Injector seal failure causing excessive carbon build-up between injector and cylinder head. I'm having a dickens of a time figuring out how to get the fuel rail out. It will come out easily. I've removed the fuel pipes, and undone the nut that holds the clamping plate down. Does Your Car Need a Fuel Additive Like Dry Gas? Always keep fire safety in mind when you are working with fuel. Volvo XC90 L6-3.2L - Brake Rotor/Disc Replacement (Rear) - Livingston, New Jersey, Volvo XC90 V8-4.4L - Serpentine/Drive Belt - Laguna Niguel, California. A fuel injector is a fuel metering device that sprays atomized droplets of fuel in a specific pattern into the engines intake manifold or directly into the combustion chamber. This can be a real chore to fix. Once you undo the nuts on the studs to each side of the injector it should pull out. Replacing a fuel injector seems like a daunting project, but with a little skill you can do the job yourself and save serious money. Our service team is available 7 days a week, Monday - Friday from 6 AM to 5 PM PST, Saturday - Sunday 7 AM - 4 PM PST. Our certified mobile mechanics can come to your home or office 7 days a week between 7 AM and 9 PM. There are other ways to remove fuel injectors, but if you aren't careful you could damage some expensive fuel injection components. The injectors are "glued" to the copper sleeve with a lot of old carbon. Your fuel injector goes into what amounts to a hole in the intake manifold (or your head if you're lucky).
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