External battery monitors cannot measure energy consumption internal to the battery. With the current lead acid battery in my RV, I can use the voltage level to approximate how much charge is left. I understand that I could use the existing BB10012 to replace my battery bank. And one OTHER note that might be worth mentioning..the battery you suggest getting comes FULLY CHARGED. Cheers! Im not sure what my power needs are going to be yet. If our batteries did release hydrogen gas, the raised area gives it somewhere to rise and vent out through the vent holes that we drilled. Learn more. You can install a DC light fixture with an incandescent bulb if the compartment is well insulated or use a warming pad to keep the batteries above freezing. A Simple Definition Anyone Can Understand, How to Find a Lithium Battery Installer You Can Trust. It does mention it on the top to not short circuit. In order to get the most useful energy from the battery in cold weather operations, it seems that it would be best to allow the battery to stay cold when not charging. We took our flagship model, the BB10012, and added a low draw, internal heating element to it. We recommend covering the terminals in some way, but a dedicated battery box is extreme overkill. I would suggest correcting this.
(Just trying to understand whether there is any risk that, in cold operations for an extended time, the heating element could draw the battery down to zero even though an external battery monitor shows that the battery remains at an acceptable level of charge.). Let me know when you make a heated GC2. 
Our battery enclosures can be pole-mounted or ground-mounted and are suitable for indoor and outdoor applications. Minivans are often overlooked as a base for camper van conversions because theyre not as flashy. After logging in you can close it and return to this page. You agree to receive emails from Gnomad Home. Read More How to Make Your DIY Van Build Easier with Pocket HolesContinue. FREE Ground Shipping To The 48 States! All times are GMT-5. Specification sheet and product image currently unavailable. And thats how you build a quick and simple plywood battery box. In the long term we could end up with a battery bank of six to eight 100Ah batteries and at that point could relocate them to a new location in the adjoining bay. WHICH would be fine.except you state that you put pocket holes in the base for the front and back. The addition of the heating element into the standard 12V format is a great addition. If you can set the temperature, that's great. Is a Mercedes Sprinter the best van for van life? Our team has worked hard to find solutions for users to travel to their desired destinations even in cold temperatures without any battery anxiety.
If you Buy It Now, you'll only be purchasing this item. Finally, we dropped in the batteries and strapped them down. The back should be 16.5 by 15, so I think I had swapped the measurements in my blueprint book, which then made it into the diagram for the post. In practice, it proved a bit difficult to fully open the lid of the battery box once it was mounted under our bed. I'm thinking of taping the heating pad to the baking side of the sheet and putting it in upside down on four 2x6 studs that will be placed on the foil taped Styrofoam insulation. The Battle Born Team went to Oregon and caught up with Chad to talk about all things travel related! Mounting solar panels to the curved fiberglass roof of a high top conversion van isnt exactly simple. If I use the BB10012 it would require me to build a new location in the adjoining bay and run the cables to connect to the current wiring. Available in small quantities. Hey, just wanted to say that your craftsmanship is impressive! Hi Lee, thanks for reaching out! The battery box sits under the bed frame just behind the bench seat. "We live off-grid with solar and wind power-so we know the products we sell. It's the controller that can push 1,000 watts. The battery monitor uses these measurements to calculate the state of charge, power consumption, estimated remaining runtime, and other beneficial information about your battery system. That could be problematic when camping. Hi Mike, thanks for your feedback. This field is for validation purposes and should be left unchanged. All Rights Reserved. The batteries will be placed on top of the baking sheet. This things not going anywhere! You also can consider getting our newest heated battery as well. Kaya Lindsay of One Chick Travels talks about the pros and cons of her Sprinter van dwelling. Hi Andrew, it turns out that the bottom should be 16.5x15.5. You should anchor them directly to the body if you can. Check out our onlinestoreor give us a call at 855-292-2831and one of our sales and tech specialists would be more than happy to help you get your own BB10012H. We decided to have them sit side by side, so the inside of our battery box had to be about a 14 x 14 square. While we do not have heated bays in our RV, they are generally warmer than the outside air. I was dealing with family members trying to decide what they all wanted and Michael was more than understanding and patient throughout the whole affair. We want to help you achieve energy independence.". If the battery box is located above the ground it should be in a location out of direct sunlight. The battery storage system should also be constructed in such a way as to contain any potential spill. I put it in my insulated battery box with an aluminum baking sheet on top of it. If the former, what is the current draw of the heating element?
If charged and discharged properly, sealed batteries should not leak or vent corrosive gasses two reason why battery boxes are a must with older wet cell lead acid batteries. Theyveput many miles on their systems and put them to the test. NEC codes generally require that a battery bank has to be installed in some type of enclosure separate from the other electrical equipment. The angled side pieces got pocket holes on three sides every side but the top. Our Kreg right-angle clamp really helped keep everything lined up and in place while we drove in the screws. That may change things. The login page will open in a new tab. That'll cook your battery in no time if you don't have it set right. We layered the inside of the battery box with plastic just in case something goes catastrophically wrong and we have an acid leak (again, very unlikely with AGM batteries). Pad mount, chest style enclosures are manufactured with 0.125" 5052-h32 aluminum. Truth be told, there could be a lot of things flying around in our van in the case of a very serious crash. The Value Line Series of powder-coated aluminum battery enclosures are a high-quality solution for your battery-powered application. If you have any technical questions about your GC2s, feel free to give our sales and tech team a call at 855-292-2831 or send an email to [emailprotected].
Pans or trays under the battery bank is a good idea if you plan on making a homemade battery box. It may not display this or other websites correctly. The battery box is taller in the back than in the front. I warm my batteries like I smoke my meat.
I am speculating the your LiFePO4 battery would do the same? It's from Amazon so I can easily send it back. They are in my garage which never gets colder than 40 F nor hotter than 90 F. I haven't found the need for a battery box but I am going to have to put them in some kind of NEMA box. It may depend on the type of battery and the charge and discharge rates. Each shelf can also hold one 8D per shelf. Hi James, unfortunately our batteries do not work with trucks/big rigs at this time. For the angled pieces, we drew the measurements on the plywood first using a carpenters square. However, since the side walls already have their holes drilled as well, that means that they need to sit on TOP of the floor, so my only fix is to not just cut a new 14 1/2 floor, but also cut 1/2 off the bottom of both side walls.except I CANT, because the pocket holes are already drilled on the lower edge of the side walls. The ONLY way that would work is if the front and back both dropped down to the floor, thereby allowing the screws to penetrate the vertical walls. Good luck! Use keywords to find the product you are looking for. 2.2kw Suntech mono, Classic 200, NEW Trace SW4024. You can see it in this photo (towards the left). If you have any other questions, feel free to give us a call at 855-292-2831 or send an email to [emailprotected]. The heating element is easy to use and enabled with a switch in order to prevent accidental usage.
Electrical specs: 120 Volts/60 HZ/8.3 max Amps/. See the last line.
Read on to find out how we did it. Your email address will not be published. Hi Paul. Copyright 1995-2022 eBay Inc. All Rights Reserved. It's 19 gauge and the price is right.
The 16 1/2 lengths correspond to the front and the back. My gourmet wife would never cook with a $6 baking sheet but I have no problems with cheap kitchenware as long as it doesn't burn the edges of my batteries. After posting the above questions, I found answers in the Heated Batteries section of the FAQ. Another approach for others might be to use a cooler. Ever since Chad got caught in a brutal winter snowstorm with an AGM systemin the past, hebelieves hemade the right decision to switch to lithium andhasntlooked back since. How much is the heated battery and will you be making any 200AH batteries? It is something that our team will consider looking into in the future, and we appreciate you reaching out. Battery is not in a heated compartment. JavaScript is disabled. The GC2 would be an easier drop in replacement. No room to put in a separate heated kits because of how the compartments are built so without moving my batteries to take up a heated bay (which, as a full-timer, isnt going to happen) Im stuck. Heres what Im thinking of doing. Try pocket hole construction! Why, any potential gasses would then vent into the van and be harmful to the occupants. Now you can have a 12-volt,100-amp hour deep cycle LiFePO4 battery that can be used in cold weather and be chargedfive times faster than lead acid , so you can get out there and stay out there longer! We took our flagship model, the BB10012, and added a low draw, internal heating element to it.
Find out how we did it and hear the tricks we learned along the way. I think the temperature range that your heat mat works with is too high. Sorry for missing that. Heating Espar hydronic, including water, refrigerator 4-6cuft, induction stove, toaster/oven, no microwave, lighting, computer x2, TV (?). put many miles on their systems and put them to the test. Read More Removing the Rear AC Unit From a Conversion VanContinue. Read More Why I Chose a Sprinter Van for Van LifeContinue, When you think of van life, youre probably imagining expensive-looking builds in big expensive vans like Mercedes Sprinters, Ford Transits, or Ram Promasters. Sign up now for news and updates to your inbox. So the aluminum baking sheet is 18" x 26" and 19 gauge.
+1 for needing a heated GC2 drop in replacement.
Im sure many others are in a similar spot. That would mean that the floor, rather than being 16 1/2 long would actually be 14 1/2 and fit INSIDE the front and back walls. How does the battery behave when discharged to low state of charge BMS cutoff? Battery enclosure manufactured with.090 aluminum and provides a suitable replacement for the BBA-1 enclosure. A shunt-based battery monitor measures the actual energy flowing into and out of the battery. Take it from some of our brand partners:heavy hitters in the travel world likeKelly Lund and Loki the Wolfdog,Clay Croft fromExpeditionOverlandand Chad DeRosa ofLiving the Van Lifehave utilized these in their rigs. The Aluminum Chest Style Enclosures come in either insulated or non insulated.
When mine are on, there is almost no heat coming from the back side of the pad. Sol Ark: Ultimate Code Compliant Inverter, Grid Tie Solar Advisor (If you do not want to DIY your system, use this tool). Amazon.com: LM YN DC 12V Digital Thermostat Module -58 to 257 Fahrenheit Temp Display Temperature Controller Board With 20A Relay Waterproof Sensor Probe Dual LED Display Red Blue: Home Improvement, DCAF7BBB-9E4C-4CDD-8366-9295A9C3334B.jpeg, 952B307E-60C6-4185-849B-AA7BED69648D.jpeg, 804D91AB-634D-4750-9C2B-CEFF152EE148.jpeg, C76F6802-63FA-408E-A84B-CCBE9BDDB163.jpeg. Thanks in advance! The first step in our van build was gutting our van and taking out the wheelchair lift. Low and slow. Does Battle Born Batteries have a GC2 heated battery planned? Its always important to take the time to reflect on your progress. I was not keenly observing this when I measured the distance between the posts to lay out the terminal cable access holeswith a metal tape measure. The front/back of the bottom piece measures 16 1/2. Check out our promo.
Additionally the batteries should be stored in an area to avoid dramatic temperature swings if possible which will improve the life cycle of the batteries.
Compatible with standard North American outlets and plugs: the secure-fit 3-prong grounded socket grips plugs tightly. Please log in again. Yes, but some data based on experience, even.vague or anecdotal, would be informative.. Well this might not be useful because I use Lithium Batteries from a Nissan Leaf and they don't change much from ambient when charging or discharging. Since we want to share with our community incremental additions and changes that can have impact, we would like to share changes like a drop in solution with minimal change and change later that requires additional effort. Hi Barrie, thanks for reaching out. If you make a purchase we may earn commission. As far as the inside of the van, we keep out windows cracked and fan running 24/7. If you'd like to get the additional items you've selected to qualify for this offer. These battery monitors require a shunt to be installed on the negative side of the battery terminal. The MNBE-A MidNite Solar Battery Enclosure includes a locking door and one shelf. View cart for details. 80 minutes later and it's at 73 degrees in the box. Thanks for pointing this out, and I apologize for the confusion here. The below image shows that the side of the bottom piece measures 15 1/2 and matches up with the side panels. Hydrogen can be explosive when confined to a small area like a battery box, but is less dangerous when vented out to the larger area of our van. What Size Marine Battery Do I Need for My Boat? The pictures seem to confirm this. Just a reminder, the temperature sensor on your BMS will let it know what the temperature of the batteries is, good idea. You are using an out of date browser.
If the battery bank is placed on racks, the rack should be of sufficient strength to support the bank with room to spare. We thought lining it with plastic was easier. I have it plugged in directly without the controller for the test. Any advice or thoughts. Hi Kurt, thanks for your feedback.
We also wanted plenty of room above the battery terminals. My experience with lithium ion in hand tools is that they abruptly stop when they reach a discharge level with no warning. guide to using pocket holes in a van build, Create an enclosure to keep the batteries separated from everything else in our rear storage area, Protect the battery terminals from shorting or coming into contact with anything they shouldnt, Prevent dust, dirt, grime, and dog hair from getting near the batteries, Provide some insurance in case something did go catastrophically wrong with the batteries or charging system, It will make it somewhat easier to open the lid and access the batteries once the battery box is mounted underneath our. Ever since Chad got caught in a brutal, made the right decision to switch to lithium and, Stay tuned for the release of our newest collaborative customer story, When it drops below a certain temperature, that heating system kicks back in, warms up those batteries and then you can be recharging on the go without having to worry about damaging, get out there to tackle any terrain in his four-wheeling, high-powered, nterested in supplementing your system with heat technology that, and one of our sales and tech specialists would be more than happy to help you get your o. Heres some pictures of this set up. Battery enclosure boxes also feature locking machanisms that protect unauthorized people against possible electrical dangers if they happen to be tampering with your equipment. Heating Schematic, what have I missed? Copyright 2014 SolarReviews All rights reserved. Has anyone actual data on how much battery temperatures are increased compared with the ambient temperature by using an insulated battery box in winter, and is there an overheating problem in the summer?
While a battery box may not be essential with sealed batteries, we still think its a great addition to our van. John, Andrew is RIGHT. The below images shows that the back piece is 15 high. The easy-to-grip hexagon controller is made of extra-fortified plastic and high-quality components that wont malfunction under tough conditions. Lets just say touching those two together resulted in an instant warming of the tape along with two immediate crescent indentations on it. He's also passionate about creating, both hands on and digitally - he's the driving force behind our vehicle builds, and he's also in charge of the web design/development around here. Hello, neat update to a great product. I think this pad is going to work great for me. Something went wrong. I will update the post/diagrams to the correct measurements, and I obviously could make some additional improvements to make it clearer how the box actually fits together. After drilling the pocket holes, we screwed the box together using 1 pocket hole screws. Hi Greg, this is an excellent safety tip that I will be sure to add in here. Check out our guide to using pocket holes in a van build. Midnite Solars'grey powder-coated Steel Battery Enclosures with locking doors are ETL Listed for the US and Canada for indoor use. I apologize for the confusion and for not double checking the actual measurements when you posted this comment. So I now need to make essentially everything again. I wish I had read this prior to cutting my wood.I only have one battery, but modeled up the CAD based on the dimensions you provided. That would leave 1/2 in both the front and back for the front and back walls. Hi George, in all honesty the type of batteries that we have (maintenance-free AGM batteries) do not off-gas or leak (or, at least, should not do so), so having this type of a battery box is a bit of overkill in the first place. Its the same great battery you know and love, we just turned up the heat. It appears that when I drew the diagrams for this article that I swapped the measurements for the back and the bottom. We do not share customer information with any third parties. But, those batteries are not going to be safe in a crash. Ive done something similar for a bunch of L16 batteries but with ventilation. That pad is rated for 1000 watts!!! Could you please explain the current flow path for the internal heating element? A GC2 format would be great as a drop in replacement for the RVs being installed with the four GC2 batteries. We have an FAQ series about the heated battery on our YouTube channel that addresses all kinds of topics: https://www.youtube.com/channel/UCu9mOYKj4r5-CVxP5evPGrA.
This post describes how. The spacer fits perfectly in the bottom of our battery box.
For future product launch updates and details please sign up for our newsletter and follow our social media channels for additional information. Stay tuned for the release of our newest collaborative customer story video! https://battlebornbatteries.com/product-category/heat-battery-kits/, https://www.youtube.com/channel/UCu9mOYKj4r5-CVxP5evPGrA, What Is Energy? Battery acid will eat right through wood, but plastic will contain it. Can you describe exactly where this is sitting in your van? My insulated battery box is coming along. Hopefully that clears things up a bit. My pads are 12v and are each rated at 1 amp. These guys were absolutely great to work with.
Note: This step is not strictly necessary with AGM or LiFePO4 batteries. As an Amazon associate we earn from qualifying purchases. Stay safe. As far as venting, the bigger danger for us would be the accumulation of combustible hydrogen inside the confined space of a battery box (lead acid batteries can produce hydrogen when overcharged), so we just wanted to provide a pathway for any gas to escape the battery box to reduce and risk of fire/combustion. Planning to post pictures when it's done, need some help first. This is the thermostat the many of us are using. Our batteries are mounted under our bed and theres a lot of other furniture in between us and them, but I agree that they could/should be anchored to the body for maximum safety. We also drilled holes about halfway down on the left side (the side closest to the rest of the electrical components) to run our wiring through. Any parts in direct contact with the battery terminals should be electronically insulated. Below are some photos that hopefully help clarify this.
Best of luck with your build! Dry-fitting the batteries proves that we didnt screw up any of our measurements! Thank you. This would also provide a better test of the performance of the heating capabilities of the batteries. That pad is rated for 1000 watts!!! We built our battery box to house our two VMAX 155ah deep cycle batteries.
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